Product Overview
This equipment integrates activated carbon mixing, heating, extrusion, and molding into a fully automatic process. Using advanced PLC control, it ensures stable operation, precise temperature control, and uniform carbon density, resulting in filter cartridges with excellent adsorption performance and mechanical strength.
With over 35 years of experience in filter cartridge equipment manufacturing, HENGTENG provides complete technical solutions — from machine design and installation to production training and after-sales service.
Key Features
✅ Automatic Control System – Advanced PLC and touch-screen interface for intelligent operation, easy adjustment, and precise control of parameters.
✅ One-Step Forming Process – Activated carbon and polyethylene resin are blended, heated, and extruded into carbon block filters in a single step.
✅ Stable Performance – Consistent carbon density and filtration accuracy due to advanced temperature and pressure control systems.
✅ High Output Efficiency – Continuous production line ensures high productivity and uniform filter quality.
✅ Durable and Reliable Design – Built with high-quality stainless steel and precision heating components for long service life.
✅ Customizable Options – Different filter lengths, diameters, and densities available according to customer needs.
Technical Specifications
| Item | Specification |
|---|---|
| Model | CTO Carbon Block Filter Machine |
| Production Process | Heating, Extrusion, Molding (One-Step Forming) |
| Control System | Fully Automatic PLC Control |
| Production Speed | Customizable (depending on filter size and density) |
| Material Used | Activated Carbon + Polyethylene (PE) Resin |
| Filter Length | 10”–20” (customizable) |
| Heating Method | Electric Heating / Temperature Controlled Zones |
| Power Requirement | Approx. 30–40 kW/set |
| Operation Mode | Continuous 24-hour operation |
| Cooling System | Air Cooling / Water Cooling Optional |
Production Process Description
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Raw Material Preparation – Activated carbon and adhesive (PE resin) are precisely measured and mixed.
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Feeding & Extrusion – The blended materials are fed into the extruder and heated under controlled temperature.
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Molding & Shaping – The molten material passes through the forming die to create cylindrical carbon blocks.
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Cooling & Cutting – The extruded carbon block is cooled and automatically cut into specified lengths.
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Final Product Inspection – Each filter undergoes quality testing for density, hardness, and adsorption performance.
This one-step continuous process minimizes labor requirements, improves production efficiency, and ensures consistent filter quality.
Applications
The CTO carbon block filters produced by this machine are widely used in:
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Drinking Water Purification Systems
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Reverse Osmosis (RO) Pre-filtration Units
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Food & Beverage Industry
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Pharmaceutical & Chemical Processing
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Home and Industrial Water Filtration Systems
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Environmental Protection Projects
Advantages of HENGTENG CTO Carbon Block Filter Machine
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High Adsorption Capacity: Ensures effective removal of chlorine, odor, and organic substances.
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Precise Extrusion Control: Maintains consistent density for superior flow rate and filtration efficiency.
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Long Service Life: Durable mechanical components designed for continuous operation.
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User-Friendly Interface: Simplified operation, easy maintenance, and automatic monitoring system.
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One-Stop Solution: HENGTENG provides full production line setup, operator training, and global technical support.
Quality Assurance
Every HENGTENG CTO Carbon Block Filter Machine undergoes five stages of strict quality inspection before shipment, including:
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Mechanical stability testing
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Temperature control accuracy check
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Continuous production simulation
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Filtration quality evaluation
Certified with ISO9001, CE, and other domestic certifications, HENGTENG ensures that every machine meets international industrial standards.
Why Choose HENGTENG Machine
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Founded in 1989 – 35 years of industry experience
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6000 m² Factory – Advanced manufacturing & R&D center
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Exported to 60+ Countries – Including India, Egypt, Iran, Ukraine, France, Brazil, and Turkey
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Professional Engineering Support – From design to installation and after-sales service
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Quick Response – 24-hour customer service support and online technical guidance
Request a Quote
Ready to start your CTO carbon block filter production line?
Contact HENGTENG Machine today for professional consultation, pricing, and customized solutions.
📧 Email: info@ppfiltermachine.com
📞 Tel/WhatsApp: +86-13812519255
📍 Address: No.17 Jingfa Sixth Road, Shuofang, Wuxi City, Jiangsu Province, China
🌍 View on Google Map
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